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In recent times there has been an upward trend in “Connected Vehicles”, which has significantly improved not only the driving experience but also the “ownership of the car”. The use of state-of-the-art wireless technologies, such as vehicle-to-everything (V2X) connectivity, is crucial for its dependability and safety. V2X also effectively extends the information flow between the transportation ecosystem pedestrians, public infrastructure (traffic management system) and parking infrastructure, charging and fuel stations, Etc. V2X has a lot of potential to enhance traffic flow, boost traffic safety, and provide drivers and operators with new services. One of the fundamental issues is maintaining trustworthy and quick communication between cars and infrastructure. While establishing stable connectivity, reducing interference, and controlling the fluctuating quality of wireless transmissions, we have to ensure the Security and Privacy of V2I. Since there are multiple and diverse
Sundar, ShyamPundalik, KrantiveerUnnikrishnan, Ushma
With the advent of electric and hybrid drivetrain in the commercial vehicle industry, electrically driven reciprocating compressors have gained widespread prominence. This compressor provides compressed air for key vehicle systems such as brakes, suspension systems and other auxiliary applications. To be a market leader, such an E-compressor needs to meet a myriad of design requirements. This includes meeting the performance by supplying air at required pressure and flow rate, durability requirements and having a compact design while maintaining cost competitiveness. The reed valve in such a compressor is a vital component, whose design is critical to meet the aforementioned requirements. The reed valves design has several key parameters such as the stiffness, natural frequency, equivalent mass, and lift distance which must be optimized. This reed valve also needs to open and close rapidly in response to the compressor operating speed. Since it is the order of milliseconds, the valve
J, BharadwajT, SukumarPendyala, Vamsi KrishnaPaul Pandian, Adheenthran
Advanced Driver Assistance Systems (ADAS) is a growing technology in automotive industry, intended to provide safety and comfort to the passengers with the help of variety of sensors like radar, camera, Light Detection and Ranging (LIDAR) etc. The camera sensors in ADAS used extensively for the purpose of object detection and classification which are used in functions like Traffic sign recognitions, Lane detections, Object detections and many more. The development and testing of camera-based sensors involves the greater technologies in automotive industry, especially the validation of camera hardware and software. The testing can be done by various processes and methods like real environment test, model-based testing, Hardware, and Software in loop testing. A fully matured ADAS camera system in the market comes after passing all these verification processes, yet there are lot of new failures popping up in the field with this ADAS system. Since ADAS is an evolving technology, many new
R, ManjunathSaddaladinne, JagadeeshPachaiyappan, Sathish
Most of the heavy commercial vehicles are installed with Pneumatic brake system where the medium is a pressurized pneumatic air generated with the reciprocating air compressor. Heating is an undesirable effect of the compression process during loading cycles as reciprocating air compressors are concerned. Therefore it is necessary to reduce the delivery air temperature of compressor for safer operation of downstream products. The present investigation deals with the measurement of the delivery air temperature of a typical 318 cc water cooled compressor. A through steady state conjugate heat transfer analysis is conducted for the given speed and with the specification cooling water flow rate to predict the delivery air temperature. Pressure drop across the cooling water flow path has been measured and optimum flow rate is arrived to meet the design requirement. The results of characteristic analysis and comparative research show that the cooling system can obviously reduce the cylinder
N, PrabhakarV A, Sahaya IrudayarajRaj, AmalT, Sukumar
The automobile industry strives to develop high-quality vehicles quickly that fulfill the buyer’s needs and stand out within the competition. Full utilization of simulation and Computer-Aided Engineering (CAE) tools can empower quick assessment of different vehicle concepts and setups without building physical models. This research focuses on optimizing vehicle ride and handling performance by utilizing a tuning specifications range. Traditional approaches to refining these aspects involve extensive physical testing, which consumes both time and resources. In contrast, our study introduces a novel methodology leveraging virtual Subjective Rating through driving simulators. This approach aims to significantly reduce tuning time and costs, consequently streamlining overall development expenditures. The core objective is to enhance vehicle ride and handling dynamics, ensuring a superior driving experience for end-users. By meticulously defining and implementing tuning specifications, we
Ganesh, Lingadalu
Road safety remains a critical concern globally, with millions of lives lost annually due to road accidents. In India alone, the year 2021 witnessed over 4,12,432 road accidents resulting in 1,53,972 fatalities and 3,84,448 injuries. The age group most affected by these accidents is 18-45 years, constituting approximately 67% of total deaths. Factors such as speeding, distracted driving, and neglect to use safety gear increases the severity of these incidents. This paper presents a novel approach to address these challenges by introducing a driver safety system aimed at promoting good driving etiquette and mitigating distractions and fatigue. Leveraging Raspberry Pi and computer vision techniques, the system monitors driver behavior in real-time, including head position, eye blinks, mouth opening and closing, hand position, and internal audio levels to detect signs of distraction and drowsiness. The system operates in both passive and active modes, providing alerts and alarms to the
Ganesh, KattaPrasad, Gvl
Rapid advancement of electric vehicle (EV) technology has propelled the need for reliable and efficient methods of battery data. This has vital importance – to ensure safety aspects and efficient design of EV system. Traditional data collection methods for battery characterization is a large subject for the design of experiments and is often expert’s skill intensive, time-consuming, and do not allow scalability. This study proposes an approach which bases on Generative Artificial Intelligence (GenAI) for two activities. First, to assist the DOE in characterizing cell/batteries at different C-rates and temperatures considering different degradation rates. Second, for manipulation of characterization data taking into account measurement and data recording errors. The study compares GenAI models like Generative Adversarial Networks (GANs), Variational Autoencoders (VAEs), and transformer-based (Time-GPT) models in generating and validating EV battery characterization data. This is not a
Sing, SandipPawar, RushikeshHivarkar, Umesh N.
Automotive radar plays a crucial role in object detection and tracking. While a standalone radar possesses ideal characteristics, integrating it within a vehicle introduces challenges. The presence of vehicle body, bumper, chassis, and cables in proximity influences the electromagnetic waves emitted by the radar, thereby impacting its performance. To address these challenges, electromagnetic simulations can guide early-stage design modifications. However, operating at very high frequencies around 77GHz and dealing with the large electrical size of complex structures demand specialized simulation techniques to optimize radar integration scenarios. Thus, the primary challenge lies in achieving an optimal balance between accuracy and computational resources/simulation time. This paper outlines the process of radar vehicle integration from an electromagnetic perspective and demonstrates the derivation of optimal solutions through RF simulation
Rao, SukumaraM K, Yadhu Krishnan
The functionality of the Powertrain mount is to securely anchor the engine and gearbox within a vehicle, and effectively absorb vibrations, while simultaneously shielding the vehicle's body from powertrain movements and road irregularities. The mounts are supported by engine mount brackets, which serve as connectors between the engine mount and the vehicle's body-in-white (BIW), providing a structural link that secures the engine and gearbox assembly. Conventionally made with materials such as aluminum, sheet metal, or cast iron, a recent surge has been seen toward using a viable substitute in Fiber Reinforced Polymer (FRP). This transition is driven by the potential to reduce weight and cost, while also improving Noise, Vibration, and Harshness (NVH) characteristics. This study aimed to evaluate the relative strengths of existing brackets compared to those made of FRP, with a focus on their modal response and crash resistance. Due to the absence of a standardized method for modelling
Hazra, SandipKhan, Arkadip
Original equipment manufacturers have already begun to transition their vehicles from traditional internal combustion engines (ICEs) to electric drives (EVs). As the industry continues to move towards electrification, the entire industry, and especially Valeo, is focusing on lean product development (LPD) with the help of numerical simulation. Optimization techniques help industry achieve the most accurate product at the lowest cost without sacrificing performance. Generally gears are mainly used for power transmission in the advanced technologies of electric vehicles. There are many factors that must be taken into account when designing a gear transmission system. Finding the most appropriate design parameters for a gear transmission system can be a challenge, and optimization parameters will help to find the best compromise between them. The main objective of this study is to increase the contact safety factor of the gear system by fulfilling 14 constraints, which are continuous (5
C, LokeshLawrence, LeonsDrouet, BenjaminG, Rajesh KumarGopalakrishnan, Hemanth Kumar
In the context of Battery Electric Vehicles (BEVs), airborne noise from Heating, Ventilation and Air Conditioning (HVAC) ducts becomes a prominent concern in the view of passenger comfort. The automotive industry traditionally leverages Computational Fluid Dynamic (CFD) simulation to refine HVAC duct design and physical testing to validate acoustic performance. Optimization of the duct geometry using CFD simulation is a time-consuming process as various design configurations of the duct have to be studied for best acoustic performance. To address this issue effectively, the proposed a novel methodology uses Gaussian Process Regression (GPR) to minimize duct noise. Present solution demonstrates the power of machine learning (ML) algorithms in selecting the optimal duct configuration to minimize noise. Utilizing both real test data and CFD results, GPR achieves remarkable accuracy in design validation, especially for HVAC air ducts. The adoption of GPR-based ML algorithms significantly
Althi, Tirupathi RaoManuel, NaveenK, Manu
In today’s world, Vehicles are no longer mechanically dominated, with increased complexity, features and autonomous driving capabilities, vehicles are getting connected to internal and external environment e.g., V2I(Vehicle-to-Infrastructure), V2V(Vehicle-to-Vehicle), V2C(Vehicle-to-Cloud) and V2X(Vehicle-to-Everything). This has pushed classical automotive system in background and vehicle components are now increasingly dominated by software’s. Now more focus is made on to increase self-decision-making capabilities of automobile and providing more advance, safe and secure solutions e.g., Autonomous driving, E-mobility, and software driven vehicles, due to which vehicle digitization and lots of sensors inside and outside the vehicle are being used, and automobile are becoming intelligent. i.e., intelligent vehicles with advance safe and secure features but all these advancements come with significant threat of cybersecurity risk. Therefore, providing an automobile that is safe and
Kumar, ArvindGholve, AshishKotalwar, Kedar
Leak Before Break (LBB) is now widely applied in pressure vessels and other pressurized components to detect the failure by unstable crack initiation and propagation. This concept is also applied in pneumatic brake system components to validate the structural rigidity of the devices. Pneumatic brake system component plays a vital role in the commercial vehicle platform. It consists of four major systems such as charging systems, actuating systems, control systems and actuators. Charging System includes compressor, reservoir, air dryer, and system protection valves. Compressor acts as an energy source for pneumatic air brake systems, reservoir is used to store the compressed air generated by the compressor, and system protection valves are used to divide and distribute the air flow to the brake system. Air dryers are used to absorb moisture, oil particles and tiny foreign contaminants, regulate the system pressure, and blow off the excess pressure from the system. It contains a
Govindarasu, AnbarasuT, SukumarSubramanian, Vivek
Urban areas around the world are facing an increasing number of issues, such as air pollution, parking shortages, traffic congestion and inadequate transit options, all of which necessitate innovative solutions. Lot of people are becoming interested in micromobility in urban areas as a replacement for quick excursions and round trips to get to or from transportation services (e.g., Offices, Institutions, Hospitals, Tourist spots, etc.). This research examines the critical role that micromobility plays, concentrating on the effectiveness of micromobility smart electric scooters in resolving urgent urban problems. Micromobility, which includes both human and electric-powered vehicles, presents a viable substitute for normal and short-distance urban commuting. This study presents a micromobility smart electric scooter that is portable and easy to operate, with the goal of transforming urban transportation. 3D model was designed using SOLIDWORKS and analyzed using ANSYS. For strength and
Tappa, RajuSingh Chowhan, Sri AanshuShaik, AmjadMaroju, AbhinavTalluri, Srinivasa Rao
The parametric variation study will be very useful for understanding the design performance of any product based on the input parameters. This type of case study will be done using Design of experiments and generate several design points. Conventionally DoE solver will be working with geometry variation with CAD interface, meshing with appropriate tool then solver, finally with post processing. If a solver itself has workflow of change the geometry variation with mesh deflection method and automated post processing, then no need of geometry variation and meshing will lead to lot of time reduction in doing parametric study. Here HVAC parametric study used to show the performance of solver and accuracy of results generated. This approach can be used to optimize the design using parametric variation. This paper will show how to move Horizontal and vertical vanes using mesh morphing and what is the reduction in timeline in new product development. Here, Ansys Fluent solver is used to
Palanisamy, Vadivel
The integration of Artificial Intelligence (AI) and Machine Learning (ML) technologies has significantly changed various industries. This study demonstrates the application of a Convolutional Neural Network (CNN) model in Computational Fluid Dynamics (CFD) to predict the drag coefficient of a complete vehicle profile. We have developed a design advisor that uses a custom 3D CNN with a U-net architecture in the DEP MeshWorks environment to predict drag coefficients (Cd) based on car shapes. This model understands the relationship between car shapes and air drag coefficients calculated using computational fluid dynamics (CFD). The AI/ML-based design advisor feature has the potential to significantly decrease the time required for predicting drag coefficients by conducting CFD calculations. During the initial development phase, it will serve as an efficient tool for analyzing the correlation between multiple design proposals and aerodynamic drag forces within a short time frame
Bijjala, Sridhar
This paper investigates the condensation within a two-wheeler instrument cluster in different weather conditions. Instrument cluster have high heating components within its assembly particularly over Printed Circuit Board (PCB) which leads to formation of condensation. Air breathers are important component that can be utilized to reduce the condensation in the cluster. Location and orientation of air breather and air vents plays the vital role in the air flow through the instrument cluster. In this study, number of breathers, their location and orientation are optimized to reduce the condensation or film thickness on the crystal (transparent body) of cluster. Transient Computational Fluid Dynamics (CFD) based Eulerian Wall Film approach is utilized to investigate the physics administering the condensation phenomenon in the instrument cluster. Experimental tests are conducted to investigate condensation phenomenon actually occurring in the model. Similar results are found by employing
Jamge, NageshShah, VirenKushari, SubrataMiraje, JitendraD, Suresh
This paper investigates the structural integrity of a center console armrest structure for a four-wheeler automobile. The present analysis investigates to reduce the mass of the armrest structure without compromising the structural integrity of the armrest model. Various loading conditions are employed to study the effects on the structure. Finite element analysis (FEA) approach is utilized to study the effects of various loading conditions on the structure. Topology optimization technique is employed to reduce the mass. The design criteria followed to achieve the mass reduction are kept in check by considering the global von-mises stress criterion, designable and non-designable areas of the structure. Linear structural analysis is conducted with Multipoint constraint (MPC) contacts, 3D solid higher order tetrahedral and hexahedral elements and beam elements to perform the FEA analysis. Sequential Convex Programming (SCP) method is employed in topology optimization for performing the
Shah, VirenShekhar, RaviKushari, SubrataMiraje, JitendraD, Suresh
RADAR antennae come in varying sizes and shapes. They are often employed in heterogeneous systems (i.e., systems that use multiple detection methods) that are employed to detect and visualize objects. Object identification in the context of automated vehicle behavior design could require extensive data sets to train algorithms that have the potential to make dynamic driving decisions. A widely available platform would increase the ability of researchers learn about automated systems and to gather data, which may be necessary for training automated vehicle systems. This work describes the application of a 77 GHz, portable antenna to the description of standard fleet vehicles as well as a suite of soft targets contextualized within polar plots. This work shows that object detection and identification is possible in off-the-shelf portable systems that combine readily available materials and software in a reproducible manner. The described system and algorithm create a visual correlate
Chen, AaronHartman, EthanLin, VincentManahan, TaylorSidhu, AnmolEichaker, Lauren
Over the past twenty years, the automotive sector has increasingly prioritized lightweight and eco-friendly products. Specifically, in the realm of tyres, achieving reduced weight and lower rolling resistance is crucial for improving fuel efficiency. However, these goals introduce significant challenges in managing Noise, Vibration, and Harshness (NVH), particularly regarding mid-frequency noise inside the vehicle. This study focuses on analyzing the interior noise of a passenger car within the 250 to 500 Hz frequency range. It examines how tyre tread stiffness and carcass stiffness affect this noise through structural borne noise test on a rough road drum and modal analysis, employing both experimental and computational approaches. Findings reveal that mid-frequency interior noise is significantly affected by factors such as the tension in the cap ply, the stiffness of the belt, and the properties of the tyre sidewall
Subbian, JaiganeshM, Saravanan
With increasing pursuit for comfort in mobility NVH characteristics are becoming more important than ever. Achieving a benchmark beating NVH behavior involves optimizing source, transfer paths as well as target location mechanical characteristics. In ICE vehicles, powertrain accounts for major source of noise and vibration. This work encompasses NVH refinement strategies for a single cylinder compression ignition engine. The work starts with setting target values for NVH characteristics based on competitive benchmark data analysis. A complete development strategy involving extensive testing and CAE correlation is presented here. Contribution analysis in component level for optimization of NVH behavior is carried out employing NVH testing in anechoic chamber supported by CAE simulations. This paper describes the later phases of the entire development process which are decisive for engine NVH; the combustion and mechanical development phase and the NVH development and refinement phase
Kunde, SagarThakur, SunilWagh, SachinBhangare, AmitPrabhakar, Shantanu
Additive Manufacturing (AM) techniques, particularly Fusion Deposition Modeling (FDM), have received considerable interest due to their capacity to create complex structures using a diverse array of materials. The objective of this study is to improve the process control and efficiency of Fused Deposition Modeling (FDM) for Thermoplastic Polyurethane (TPU) material by creating a predictive model using an Adaptive Neuro-Fuzzy Inference System (ANFIS). The study investigates the impact of FDM process parameters, including layer height, nozzle temperature, and printing speed, on key printing attributes such as tensile strength, flexibility, and surface quality. Several experimental trials are performed to gather data on these parameters and their corresponding printing attributes. The ANFIS predictive model is built using the collected dataset to forecast printing characteristics by analyzing input process parameters. The ANFIS model utilizes the learning capabilities of neural networks
Pasupuleti, ThejasreeNatarajan, ManikandanD, PalanisamyA, GnanarathinamUmapathi, DKiruthika, Jothi
Based on advanced Automotive functionality, Vehicle networks has enabled the exchange of data to multiple domains and to meet these demands, more complex software applications, some of which require service-based cloud are developed. Exposure of data creates multiple threats for attacker to tamper security and privacy. Automotive cybersecurity topic has gained momentum based on multiple gaps identified in Automotive In vehicle and around the vehicle networks. In this paper, we provide an extensive overview on V2C (Vehicle to Cloud) and In-vehicle data protection, we also highlight methods to identify threats on any vehicle network connected to V2C and identify methods to verify security functionality using Fuzz or Penetration test protocol, we have identified gaps in existing security solutions and outline possible open issues and probable solution
Panda, JyotiprakashJain, Rushabh Deepakchand
Artificial Intelligence (AI) has emerged as a transformative force across various industries, revolutionizing processes and enhancing efficiency. In the automotive domain, AI's adaption has ushered in a new era of innovation and driving advancements across manufacturing, safety, and user experience. By leveraging AI technologies, the automotive industry is undergoing a significant transformation that is reshaping the way vehicles are manufactured, operated, and experienced. The benefits of AI-powered vehicles are not limited to their manufacturing, operation, and enhancing the user experience but also by integrating AI-powered vehicles with smart city infrastructure can unlock much more potential of the technology and can offer numerous advantages such as enhanced safety, efficiency, growth, and sustainability. Smart cities aim to create more livable, resilient, and inclusive communities by harnessing innovation through technologies like Internet of Things (IoT), devices, data
Shrimal, Harsh